Engineering

Ferrofab has a wide range of Engineering capabilities with a team of qualified & experienced Design Engineers, who are well versed with International codes such as ASME, PED/CE, API, DNV, PD 5500 and other standards which enables us to design & manufacture the most complicated process equipment, meeting all the process conditions & fabrication standards.

Engineering Capabilities:

  • Extensive experience in providing engineering code calculations for Pressure Vessels & Heat Exchangers as per ASME Sec VIII Div 1 & 2, PD 5500, PED/CE, TEMA etc using PV Elite & Compress software
  • Complete solid modeling & detailed engineering drawings for fabrication by qualified & experienced engineering draughtsman.
  • Finite Element Analysis to validate design when classic calculations do not apply, or as an alternative to destructive testing in compliance with code requirements.
  • Structural design & analysis for Vessel mounted on skids, Skid packages, Offshore baskets, Access platforms etc using Staad Pro commercial software
  • Design of large storage tanks as per API code using TANK software.
  • Equipped with our own unique Spreadsheets whenever software calculations cannot be provided.

Expertise in Construction Codes:

  • ASME Sec VIII Div 1 & 2
  • PD 5500
  • API 650 / API 620
  • API 12F
  • API 12J
  • API 12K
  • API 12L
  • API RP 14C & 14E
  • API 520 & 521
  • API 16C
  • ASME B31.1 / ASME B31.3/ ASME B31.4 / ASME B31.8
  • TEMA
  • API RP 2A / EN 12079
  • DNV 2.7-1 / DNV 2.7-3
  • International Convention For Safe Containers (CSC)

Software Resource Available (In-House):

  • KIRK Process for Process Design.
  • PV-Elite & Compress for Pressure Vessel.
  • FE Pipe & Nozzle PRO for Piping Stress Analysis.
  • Staad Pro for Structural Analysis
  • TANK for API 650 / 620 Tank.
  • AUTOCAD / ZW CAD &  CADMATE for Drafting.
  • CADWORX Plant Professional for 3D Modeling & Detailing.
  • Spread Sheet for Piping - Sizing / Calculation.
  • In-House developed Spread Sheet for Separator & Heater sizing.
  • In-House developed spreadsheet for Rectangular & Atm.Tank / Frac Tank.

Software Resource Available (Approved Sub-Vendor):

  • HYSYS for Process simulation.
  • HTRI / HTFS for thermal design
  • ANSYS (FEA & CFD Analysis)
  • CAESER II for pipe stress analysis

Area Of Expertise:

  • All equipment / package can be supplied as modular skid or Trailer mounted.
  • Compliance with NORSOK / CE / Non-CE and all international codes.
  • We are capable of supplying above equipment to the following fields.
  • UBD / MBD Drilling
  • Early production Facility
  • Produced water treatment
  • Liquid Mud Plant
  • Drilling waste Management / Cutting treatment.
  • Well Testing / Extended Well Testing.
  • Production facility – Crude oil & Gas production.
  • All Energy sector.

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