Manufacturing Facility

Manufacturing Facility (Fabrication)

Full range of head sizes from 500mm dia up to 5000mm with thickness of 5mm to 32mm thick cold forming

Bending and form of plate of width 3 meters and thickness 130mm. Can be used to form single pressed dish heads of the same thickness and petal constructed dish heads.

Infrastructure

Ferrofab FZE

  • Administrative Building land area - 6000 sq. ft
  • Total land Fabrication area - 500,000 sq. ft
  • Vessel Manufacturing capacity - 20,000 tons per year
  • Structural Steel Fabrication capacity - 18,000 tons per year
  • Isolated Stainless Steel Fabrication bay capacity - 12000 tons per month

Ferrofab LLC - Dubai Investment Park

  • Administrative Building land area - 3000 sq. ft
  • Shop covered area - 15,000 sq. ft
  • Open yard fabrication area - 25,000 sq. ft
  • Total Factory Area - 70,000 sq. ft
  • Vessel Manufacturing capacity - 2400 tons per year
  • Structural Steel Fabrication capacity - 8000 tons per year
  • Isolated Stainless Steel Fabrication bay capacity - 1800 tons per year

Highlight of Machineries

Rolling Machines

  • 200mm thk x 3000mm wide
  • 100mm thk x 3000mm wide
  • 35mm thk x 4000mm wide

Dish Head Spinning Machine

  • 200mm to 6000mm upto 38mm thk

Forming

  • Spinning Machine -capacity 6 meter dia & 38mm thk
  • Forming Press - 2400T Capacity - upto 175 mm thk
  • Forming Press - 1200T Capacity - upto 90mm thk (2nos)
  • Forming Press - 750T Capacity - upto 50mm thk

Other Machinery

  • Equipped with 3 nos. of CNC profile cutting machines of bed length of 3 meter x 15 meters with plasma cutting capacity of up to 80 mm thickness.
  • Tank rotators up to 150 ton with suitable column and boom welding 8 sets.
  • Pipe roll bending (cold bending) from 2 to 16 dia pipe of heavy wall thickness.
  • Machining up to 3.2 meter dia (VTL).

Heat Treatment

  • Capacity 25 meter length x 6 meter height x 5.5 meter width

Blasting and Painting Facilities

  • Automatic shot blasting plant, plates 3 m width, sections up to 1 m height

Overlay Facilities

  • Strip cladding, 60mm wide- Material: stainless steel, Alloy 625 or Alloy 825, Duplex
  • Overlay min 3" of Nozzle - Material: stainless steel, Alloy 625 or Alloy 825, Duplex

Welding 
Ferrofab has qualified welding procedures for various materials like Carbon steel, Low alloy Steel, Stainless Steel, Duplex Stainless Steel, Cu-N alloys etc. These procedures are qualified to international welding standards like ASME SEC IX, AWSD1.1, EN15614. Our welding procedures and welders / welding operators are qualified in welding processes such as SMAW, GTAW, SAW, FCAW, GMAW, ESSC etc.

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